Hybrid Generators

Hybrid Generators

Hybrid Generators

Why Choose Our Remanufactured Generators?

At Auto Electric International, our entry into hybrid generator remanufacturing underscores our unwavering commitment to sustainability and staying at the forefront of new technology. We understand the critical role hybrid generators play in modern vehicles, and we are dedicated to providing solutions that align with our values of quality, sustainability, and innovation.

Our quality-first mindset has established us as the trusted source for superior remanufactured products. With over 40 years of expertise in remanufacturing, our hybrid generators deliver unmatched reliability, performance, and environmental benefits. By choosing AEI, you are opting for a sustainable, cost-effective solution that does not compromise on quality. Our remanufactured hybrid generators are designed to provide your business and customers with the highest standards of performance and durability, reflecting our commitment to excellence in every unit we produce.

Complete Disassembly

Each unit is completely disassembled down to the nuts and bolts.

Thorough Cleaning

Each component is meticulously cleaned using innovative cleaning processes to remove all grease, rust, and dirt to prepare the component for the remanufacturing process.

Component Level Inspections

100% of components are subjected to individual visual inspection, mechanical gauging, and electrical testing against OE specifications.

Component Renewal or Replacement

Any component that does not meet these standards is either renewed to OE specification or replaced with new as necessary. Critical wear components are always 100% replaced with new.

Component Upgrades

If a component being replaced has been improved by the Original Equipment Manufacturer, the part replaced is upgraded to this new improved component.

The AEI Difference

At AEI, we distinguish ourselves from the rest by exceeding industry standards. We go the extra mile by replacing components that meet OE specifications but based on our extensive experience, have a known shortened life expectancy, ensuring same-as-new durability of your remanufactured part.

Final End-of-Line Testing

After final assembly, 100% of finished units undergo a final comprehensive end-of-line test against OE specifications, ensuring that the final build quality surpasses OE specifications.

Sustainable Achievement

Even with our unparalleled quality, we proudly achieve the reuse of over 80% of components through thorough cleaning and innovative repair processes.

Why is a Hybrid Generator Important to Your Vehicle?

Hybrid generators play an increasingly vital role in the changing automotive landscape, serving as the primary source of power for hybrid vehicles’ electric power systems. Unlike traditional alternators that only power electrical systems and recharging the vehicle’s battery, a hybrid generator assumes additional responsibilities such as starting the engine and powering the vehicle in specific driving conditions like idle and acceleration. Without a properly functioning hybrid generator, a vehicle would not operate correctly, potentially leading to malfunctions and breakdowns on the road.

In comparison to alternators, which typically produce 150-300A at 12V (1.8-3.6 kW of power), hybrid generators are much more powerful, operating at 48V and generating up to 12 kW of power or more. This substantial increase highlights the importance of hybrid generators in meeting the heightened electrical demands of modern vehicles, making them indispensable for the efficient and reliable operation of hybrid systems.

Why is a Hybrid Generator Important to Your Vehicle
How Does a Hybrid Generator Work

How Does a Hybrid Generator Work?

A hybrid generator is a critical component of a vehicle’s electrical and drive system, responsible for starting the vehicle, charging the battery, and providing power assist to the engine during acceleration. It operates similarly to an electric motor, consuming energy from the vehicle’s battery to spin up and drive the engine’s crankshaft. The significant difference between a hybrid generator and an alternator is that a hybrid generator can start independently, unlike an alternator that requires the engine to start it.

This independent starting capability allows the hybrid generator to serve as the vehicle’s starter, turning the crankshaft while the engine is off. Additionally, it provides power assist to the vehicle by spinning under its own power to help the engine crank the crankshaft, thereby improving acceleration and reducing fuel consumption. Once the vehicle reaches cruising speed, the hybrid generator switches to battery charging mode, ensuring the battery is properly charged for the next time the hybrid generator is needed to support the engine.

Through these functions, the hybrid generator enhances vehicle performance, efficiency, and sustainability, making it a pivotal technology in the advancement of modern automotive engineering.

DC Motor Next-Generation Hybrid System

DC Motor Next-Generation Hybrid System